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Re: [OM] OM1 battery fix (2)

Subject: Re: [OM] OM1 battery fix (2)
From: HI100@xxxxxxx
Date: Wed, 14 Apr 1999 02:17:55 EDT
Hi list,

        After a lot of discussion on this list of mercury battery 
replacements for the OM1N etc I had previously submitted 
some measurements and comments to the list as I was 
in the process of testing and modifying my OM1N.

Here are some follow up comments with a lot more 
measurements. This time I have included some comparisons
 of diode modified and unmodified meter measurements when
 operating off a silver oxide cell.  

I have also added some other modification alternatives one of 
which is cheaper than using a schottky diode and the part(s) 
are more readily available.

Regards,
Tim Hughes
hi100@xxxxxxx

My original posting includes other information not repeated 
here so you may also want to (re)read that. 

Basic requirement for adaption is to drop the silver-oxide battery 
voltage from 1,55V to 1.35V. (i.e. by 0.2V)

        Here is a summary of my findings. Most people will probably
want to skip  over the testing details and measurements included 
at the end of this post and just read the initial bulleted comments.

        Some more electrical discussion is also included at the end for
electrical technocrats.

EV values quoted below assume 100ASA film as is commonly 
done. Most of my calculations assume no more than about EV16.5 ,
 if you shoot film under EV's much greater than this (bright sun at noon 
in the snow! ) errors will be greater.

* The good news: In an emergency substituting a '357 ,1.55V silver oxide 
battery for a '625 mercury cell will give rise to negligible errors at "very 
low 
light" levels.(EV3)

* The bad news: In an emergency substituting a '357 ,1.55V silver oxide 
battery for a '625 mercury cell will give rise to exposure errors of up to -3 
stop at "high" light levels.(EV16)

* Light levels in between give rise to errors in between the above extremes. 
Light levels below approximately EV8 (when using an F1.4 max aperture 
lens) give rise to errors under 1 stop. 

* The errors are NOT dependent on Fstop set, ASA set or shutter speed 
set.

* The errors depend somewhat on the lens maximum aperture. (Fast is 
worse) and if a ND filter or tele-extender is used (reduces error). For 
example using an F4 lens should give errors under 1stop up to about
EV11.

* Simple diode adapters ( criscam MR9 ? ) **if properly designed ** 
should yield errors of  about 0.6stop or less (depending on diode used) 
with their worst errors being at high light levels. Such simple adapters 
may have greater errors over a wide temperature range or if they use 
an inappropriate diode.

* If modifying your own Om1 with a diode, a germanium diode (surplus 
germanium transistor like a 2N1305)  gave the best performance of the
 diodes I tested.

* If you store your camera in a really dark cupboard and forget to switch 
it off  the battery will still last for years.(The current drain is very low 
in 
complete darkness/ cool conditions)

***Comments on Possible Alternative Battery Adapter Circuits***

*The readily available high current schottky diodes of the 1N5817/8/9 
series reduce maximum errors to about -1.2stops if used in a silver oxide 
to Mercury cell adaption, but the results may be bad at high temperature 
and may depend a lot on the luck of getting a low leakage diode. Two of 
these diodes in series might be better with much smaller errors (0.6stop 
estimate ) **if**  the samples I tested are typical, but the high temperature 
performance may still be a problem.

*The low power HP schottky diodes 1N5711, 2800 series etc. mentioned
 in my previous post can be used but will overcompensate somewhat. 
Connecting 4 of these diodes in parallel helps to reduce the error to about 
+0.8stop max. At high temperature the error would be reduced.

* The best choice of a series schottky diode would be a larger geometry 
device than the HP products but not as large as a power device like the 
1N58xx. 
 Low current devices tend to be aimed at radio frequency applications so 
there 
may not be much choice between power devices and RF small signal devices.

* A low power schottky 1N5711 etc. in parrallel with a resistor of about 
1kOhm can be used (max estimated error +0.8stop) instead of the 4 diodes 
in parallel. Trimming the resistor value under bright light conditions (to 
yield say 1.30V at max light) should reduce errors to about 0.4stops

* Using a series resistor alone and adjusting it to produce a voltage of 1.3V
under bright conditions should produce max errors of 0.8 stop or less but 
whereas the error with a diode occurs only at the highest light level the 
error with a resistor occurs over a range of EV values. Over a wide 
temperature range this may also yield bigger errors depending on the 
temperature compensation (if any ) circuit used in the camera. (See
below for a discussion of why this simple adapter should work). The advantage
 of this fix is that the part is readily available anywhere e.g.Radio Shack 
etc.

* A germanium junction diode (not a point contact diode) may be better than
 a schottky device but they are difficult to get. (Only one vendor, and not 
vailable retail) A better, more readily available alternative that can be 
purchased from electronic surplus stores would be to use the collector to 
base junction of a germanium transistor (i.e.used as a diode.) This should 
give rise to worst case errors of about 0.5 stops or less. The leakage 
characteristics should be better than schottky diodes over temperature. 
I tested ten different recycled devices from my junk drawer and found them 
all to have low leakage and good interchangeability despite their vintage 
(30years). 

* One list member suggested using a shunt regulator diode ( e.g. LM385-1.2). 
(Note true"zenner" diodes also mentioned on the list are not easy to get at 
low voltages and have very poor tolerance). The regulated voltage of the LM385
 and similar devices is 1.23V causing about 1 stop error at high EV's. This 
would 
require using a series resistor of about 300 Ohms from the battery to the 
meter 
circuit and the shunt regulator connected from the meter circuit to battery 
common.. (That is, connected across the meter circuit on the meter side 
of the on/off switch.) . This would draw about 0.66mA which would give a 
battery life of about 250hours, independent of the light level. You would 
need to be very picky about switching off when storing your camera as the 
battery will then go dead in 11 days if left on. From an exposure accuracy 
point of view this is bit worse than a good series diode but with the added 
disadvantage of a short battery life.

* What solution am I going to use? :Since very low voltage amplifiers are not
 readily available I plan to use a discrete 3 transistor series regulator 
which 
will use 10uA current giving me an estimated battery life of  about  18000hrs
 (2.5yrs) if left on by accident. I still need to see if there is space for 
this in
 my OM1. This should perform as well as a mercury battery. Although not 
complicated, this is probably beyond the average home repairer's electronic 
skill level to construct.

TESTS on an OM1N:
===============
OM1N current consumption is less than 1uA under completely dark and cool 
conditions.  (meter switched on, with eyepiece taped over and lens cap on.)
This implies if the camera is stored in a really dark cupboard it makes 
almost 
no difference if the meter is left on or not as the battery should still last 
more than 
2.5 years. This may not be as true at high temperature. 

OM1N Current Consumption with a mercury cell (1.35V)
=========================================
Ambient temperature of test: 18 deg C

Note: meter current consumption is dependent only on light 
intensity (not on aperture,speed setting or ASA settings). 
Current Consumption does depend on lens maximum aperture
since metering is at full aperture.

Sealed eyepiece AND lens cap    <1uA
EV2     (F2,1sec,100ASA)                16 uA
EV7     (F2.8,1/15sec,100ASA)   86    uA
EV16    (F16,1/250sec,100ASA)   471  uA

EXPOSURE ERRORS VERSUS BATTERY VOLATGE:

Test settings:  ASA 100 (except as noted)       
OM1N   using   50mm,F1.4 lens
Light source incandescent with diffuser
The camera meter was balanced at a battery voltage of 1.35V 
The "battery" voltage then varied and the meter rebalanced
 using speed and/or aperture rings. 
Approximate errors in stops were then estimated from the balance 
change with voltage. This calibrates the sensitivity to battery 
voltage error at a given light level.
Note:   Reference Mercury battery voltage       : 1.35V
Nominal Silver Oxide Cell voltage       : 1.55V
=====================================
Voltage match setting           current         error
1.6V    F2/1sec         15uA           0stop
1.55V   F2/1sec         14.7uA  *     0stop
1.4V    F2/1sec         13.1uA         0stop
1.35V   F2/1sec         12.7uA  *     REF
1.25V   F2/1sec         11.7uA         0stop
======================================
1.6V    F5.6, 0.5sec            71uA        -0.8stop
1.55V   F5.6, 0.5sec            69uA*       -0.8stop
1.45V   F5.6, 0.6sec            64uA        -0.2stop
1.35V   F5.6, 0.8sec            59uA*          REF      
1.25V   F5.6, 1.0sec            54.4uA     +0.2stop


1.6V    F5.6, 1/40sec           167uA       -1.2stop
1.55V   F5.6, 1/35sec           162uA*     -1.0stop
1.4V    F5.6, 1/22sec           150uA       -0.6stop
1.35V   F5.6, 1/17sec           140uA*       REF
1.25V   F5.6, 1/12sec           130uA       +0.7stop
======================================
1.60V   ASA 50,F18, 1/1000sec  486uA    -3.2stop
1.55V   ASA 50,F14, 1/1000sec  480uA*  -2.8stop
1.45V   F12, 1/1000sec               448uA    -0.6stop
1.35V   F8.6, 1/1000sec              418uA*   REF
1.25V   F5.6, 1/1000sec              387uA    +1.0stop
=======================================
Adapter using :
4 diodes (1N5711) in parallel   to create higher current diode
Input 1.55V silver oxide cell   
current         OutVoltage      error
EV2     12.7uA          1.35V           0 stop
EV6     57uA            1.31V           0 stop
EV7     135uA           1.29V           +0.4stop
EV16    400uA           1.26V           +0.8stop
========================================
Using a Germanium Diode (transistor C-E junction)
Estimated Performancefor Ge "Diode" :
EV16    0.42mA  1.35V   +0    stops
EV8     0.15mA  1.38V   -0.5  stops
EV6.5   0.1mA           1.40V   -0.2 stops
EV6     0.05mA  1.42V   -0.2 stops
EV2     0.015mA 1.45V   -0    stops
========================================
Estimated performance using series resistor of about 500Ohm
(actual resistor value must be set depending on the
particular camera)
Input 1.55V silver oxide cell   
current         OutVoltage      error
EV16    400uA           1.35V           +0   stops
EV8     200uA           1.45V           -0.6   stops
EV7     135uA           1.47V           -0.8 stops
EV6     63uA            1.52V           -0.8 stops
EV2     15uA            1.54V           +0   stops
====================================
Estimated performance when using Schottky Power diode
EV16    1.425   0.44mA          -1.2   stops
EV8     1.46V   0.16mA  -0.8   stops
EV6.5   1.47V   0.1mA           -0.6   stops
EV6     1.48V   0.05mA  -0.2   stops
EV2     1.46V   0.015mA -0      stops
====================================
Because the battery voltage sensitivity error is lower at low 
Light levels correcting the error at maximum light levels
tends to reduce errors fairly well over the whole range.
This is helpful when using diodes too, as the leakage currents
are less significant than at low light levels.
 At high light levels having too low a simulated battery voltage 
introduces slightly less error than if the error in voltage were 
on the high side.This helps reduce the errors from the low 
power schottky diodes which drop too much voltage 
at maximum light levels.
==========================================
Tests on 5   Schottky, 1Amp power diodes (1N5818)
At      0.52mA          voltage drop:   0.127-0.132V
At      0.20mA          voltage drop    0.101-0.109V
At      0.05mA          voltage drop    0.065-0.070V    
==========================================
Test on 4 different Germanium Transistors
Using  C-B junction (2N1305) (i.e. used as a diode)
At      0.52mA          voltage drop    0.198-0.205V
At      0.20mA          voltage drop    0.163-0.172V
At      0.15mA                          ~0.155 estimated
At      0.10mA                          0.15V estimated
At      0.05mA          voltage drop    0.127-0.130V
==========================================
Test on 3 different  1N5711's low power schottky diodes
At      0.52mA          voltage drop    0.308-0.325V
At      0.20mA          voltage drop    0.295-0.320V
At      0.05mA          voltage drop    0.255-0.270V
=========================================
Test on 4 parallel connected 1N5711 schottky diodes
At      0.52mA          voltage drop    0.274V
At      0.20mA          voltage drop    0.261V
At      0.05mA          voltage drop    0.224V  




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